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Hülsen Textile Industry

Winding cores for woven fabrics, nonwovens, and carpet rolls

In the textile industry, efficiency is everything. From spinning through weaving and nonwoven production all the way to garment manufacturing, the winding and unwinding of textile fabrics plays a central role. During these processes, the material is subjected to enormous mechanical forces, large volumes, and high production speeds. This makes a stable and precisely fitting winding core—the tube—all the more important.

Whether for fine fabrics, technical nonwovens, or heavy carpet rolls— UPA Pack GmbH in Polch develops and manufactures custom-made core solutions that are precisely tailored to the needs of the textile industry. As a specialist in winding cores made of hard paper, solid cardboard, and specialty materials, we supply numerous textile manufacturers, processors, and logistics partners with durable, precise, and recyclable cores.

The role of the sleeve: Invisible, but indispensable

In the textile processing industry, the core is more than just a winding mandrel —it is an integral part of the entire value chain. It ensures that textile webs can be rolled up neatly, tightly, without wrinkles, and in a space-saving manner. In addition, the core must reliably support all transport and storage processes while also being compatible with machinery.

Key functions of a sleeve in the textile industry:

Winding stability

The fabric is wound onto the core under tension—only a sturdy, dimensionally stable core can prevent deformation and wrinkling.

Suitability for storage and transport

The roll must retain its shape even under stress, especially during long-term storage or transport over long distances.

Machine compatibility

The sleeve must fit precisely into winding and unwinding systems—which requires specific diameters, tolerances, and lengths.

Production reliability

A tube that breaks, swells, or becomes oval-shaped during the winding process compromises the quality of the fabric and causes production downtime.

Customer-focused presentation

High-quality fabrics, carpets, and technical textiles, in particular, must arrive at the customer’s location clean, wrinkle-free, and without creases.

In short: The quality and design of the sleeve play a key role in determining efficiency, product safety, and cost-effectiveness in textile production.

Typical applications in the textile industry

The requirements for sleeves vary depending on the type of material, intended use, and production process. As an experienced manufacturer, UPA Pack offers solutions for all relevant applications:

Fabrics and flat textiles

Traditional woven fabrics—from cotton fabrics to synthetic technical textiles—are supplied on rolls. They are often wound under tension, particularly in the case of calendered, coated, or printed textiles.
Our hard paper tubes for fabrics offer:

high dimensional accuracy of the inner diameter

Smooth or specially treated surfaces to protect sensitive materials

Wall thicknesses tailored to the winding weight and machine requirements

optional interior coating to protect against moisture

Nonwoven fabrics

Nonwoven fabrics are used in a wide range of industries—from hygiene and medical applications to construction and the automotive sector. They are often wound at high speeds, which places high demands on the concentricity and strength of the cores.
Our high-density spiral cores are:

retains its shape even under dynamic stress

Suitable for fully automatic winding and cutting systems

available within very tight tolerances

Also available in large quantities upon request

Carpet rolls and floor coverings

Due to their weight and bulk, carpets and other floor coverings place special demands on tubes. The rolls are often several meters wide and weigh several hundred kilograms.
UPA Pack supplies the following for this sector:

reinforced sleeves with extra-thick walls

long lengths and large diameters for wide webs

Customized solutions for transport and storage

high load-bearing capacity without deformation

Technical Advantages of UPA Pack Sleeve Solutions

As an experienced partner to the textile industry, we don’t just offer standard solutions—we develop custom sleeves that are precisely tailored to your processes, machinery, and material properties. Our technical advantages:

Custom manufacturing

Custom diameters

from a few millimeters to over 300 millimeters

Variable wall thicknesses

for different roll weights and requirements

Custom lengths

from a few centimeters to several meters

Production with tight tolerances

for consistently high quality

An Overview of Sleeve Types for the Textile Industry

UPA Pack offers the following types of sleeves for textile applications:

Cardboard tubes

Versatile for use with fabrics, nonwovens, and carpets

Sleeve rings

For narrower rolls, such as labels or technical textile strips

Shipping tubes

Protection during transport, with plastic or

Half-sleeve bushings

For securing rolled goods on their sides during storage and logistics

All products can be printed on, labeled, or color-coded according to customer specifications.

Conclusion: Quality from the inside out – Sleeve solutions for textiles from UPA Pack

In the textile industry, the core is much more than just a tool—it is a key functional component that determines winding quality, material protection, machine uptime, and logistical efficiency. UPA Pack GmbH, based in Polch, offers custom-fit, cost-effective, and sustainable core solutions that allow your fabrics, nonwovens, and carpet rolls to be wound, stored, and transported safely, cleanly, and efficiently.
Whether for ongoing series production or as a custom-made solution: We work with you to develop the optimal core design—technically, economically, and ecologically.