How can I save on packaging costs with cut-to-size pieces?
In many companies, packaging is one of the biggest ongoing cost factors. This can be particularly expensive if the packaging does not fit the products exactly. Oversized boxes or unnecessary filling materials quickly lead to higher expenses in terms of materials, storage space and shipping. Customised packaging offers the perfect alternative. It allows you to tailor packaging precisely to your needs. This not only saves you money, but also time and space. Your company also benefits from greater sustainability.
What exactly are cut-outs?
Blank sheets are flat sheets made of corrugated cardboard, solid cardboard or paperboard. Blank sheets made of solid cardboard are particularly environmentally friendly and increasingly popular with sustainable companies. They can be manufactured to individual dimensions. Blank sheets do not have pre-made edges or fold lines like cardboard boxes, but are simple, precisely cut surfaces. They can be used as interlayers, bases, covers or reinforcements. Because they are produced exactly to measure, there is no unnecessary waste. This avoids superfluous edges or corners that would have to be disposed of later.
Cut-outs are often used to separate multiple products in a box. They also serve to cover sensitive surfaces. They stabilise goods on pallets. Cut-outs made of solid cardboard also provide additional protection at the bottom of packaging. They offer many different areas of application, and numerous companies can benefit from them.
How can you save costs with cut-to-size products?
The biggest advantage of customised packaging is that it fits your product perfectly. While standard boxes are often too large and contain a lot of empty space, customised packaging fits exactly. This not only reduces material consumption, but also the cost of filling material. You save a lot on padding, because the product fits perfectly from the outset thanks to the customised packaging.
Another advantage is that more compact packaging units also significantly reduce your shipping costs. Transport companies do not only calculate their prices based on weight. Volume is usually also a factor. So if you save space in the parcel, the shipping volume automatically decreases. This means that your expenses are also reduced at the same time.
Which material is best suited for cutting?
The material used to make the blanks plays an important role. You can usually choose between blanks made of solid cardboard, cardboard or corrugated cardboard. Corrugated cardboard is suitable for lightweight products. It is also a cheaper option. Cardboard is ideal for medium loads. It is more stable than solid board, for example. However, solid board blanks are best for your packaging. They are particularly robust and offer the best protection for your goods. Even heavy loads are no problem for solid board. They are also available in several sizes, allowing you to adapt them perfectly to your product. Another advantage is that they have a particularly long service life and are extremely sturdy. With solid cardboard blanks, you can be sure that your products are securely packaged. The advantages of solid cardboard blanks at a glance:
very stable and resilient
protects products reliably
does not deform easily
durable and reusable
perfect for heavy or fragile goods
saves costs by reducing consequential damage
perfectly suited for long transport routes
Solid cardboard cut-outs protect our environment
Solid cardboard blanks are very sustainable and environmentally friendly. They are made from recycled material, which means that no new raw materials need to be extracted. This saves both water and energy. Solid cardboard is 100% recyclable. Once solid cardboard blanks have been used, they can simply be reused. In addition, the entire production process is very environmentally friendly. Compared to other materials, it causes much less CO₂. Thanks to their flat shape, blanks save space during transport. This also reduces fuel consumption. In addition, they are very light in weight. This in turn reduces the energy required for delivery. We have summarised the environmental benefits for you here:
100% recyclable
is made from recycled material
saves energy and water
low carbon dioxide emissions
space-saving transport
light weight
easily recyclable
Innovative cutting solutions for modern packaging
Blank cuts offer companies several options for packaging their products well and securely. They are flexible and can be quickly adapted to many different requirements. They are a real asset, especially for special shapes or different product sizes. With the right blank cuts, you can significantly simplify and, in some cases, automate packaging processes. This can save your team a lot of time and hassle.
Flexibility in storage and shipping
Many companies use cut-to-size pieces for storage. The reason for this is that they are easy to stack. This allows you to save a lot of space in your warehouse.
They can be quickly combined for different products. They also offer several advantages when it comes to shipping. Packages can be packed more compactly, which reduces transport costs and storage expenses.
Quick adaptation to new products
If you regularly add new products to your range, customised cuts can be worth their weight in gold. You can order new dimensions at short notice and use them straight away. This ensures that packaging runs smoothly and delivery bottlenecks are avoided. Your team saves time with every order.
More protection through targeted reinforcement
Cut-to-size pieces can be used precisely where products are most sensitive. You could say that they offer perfect protection in exactly the right place. For example, they can be used as padding or reinforcement. This ensures that the contents are stabilised. Companies benefit from fewer transport damages and returns. Here, too, it is clear that using cut-to-size pieces can save a lot of money.
Personal advice for your perfect cutting solution
Every product is different, and packaging in particular can make a huge difference. At UPA, we know what matters when it comes to environmentally friendly packaging processes with cut-to-size solutions. Together, we will find the right solution for you during a consultation.
Together, we will determine which size, material and application options are best suited to your goods. This will help you avoid unnecessary costs and save time when packing. We will find a suitable solution for light, heavy or even sensitive products. Our team will provide you with personalised advice. We will answer all your questions and give you practical tips. Contact us today and find out how easy it can be to design packaging that is both efficient and sustainable. With us, you too will find the perfect customised solution.